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  1. How Gravimetric Feeders Help Reduce Additive Costs and Improve ROI

    For many plastics processors, equipment purchasing decisions often begin with one question: What does it cost? While initial investment is important, it only tells part of the story. The true cost of an additive feeder is measured over time through material consumption, production efficiency, and process consistency. When processing expensive color concentrates, UV stabilizers, flame…

  2. Why Plastic Resin Isn’t Drying Properly: 8 Common Causes

    Proper resin drying is one of the most important steps in producing high-quality plastic parts. Yet even with a drying system in place, manufacturers still encounter moisture-related defects including splay, bubbles, brittleness, poor surface finish and inconsistent processing. The problem often isn’t the dryer itself. In many cases, improper drying results from incorrect material handling,…

  3. How Do I Choose the Right Dryer for My Plastic Resin?

    Quick Answer The right plastic dryer depends on your material, throughput requirements, available floor space, and drying needs. Desiccant wheel dryers are commonly used for applications requiring low-dew-point drying, hot air dryers are designed for non-hygroscopic materials, and compressed air dryers offer a compact solution for smaller applications. Understanding your material’s drying requirements is the…

  4. What’s the Difference Between Gravimetric and Volumetric Additive Feeders?

    Gravimetric vs. Volumetric Feeders: Quick Comparison Feature Gravimetric Feeder Volumetric Feeder Measurement Method Weight Volume or Feed Rate Typical Accuracy Within ±1% of target feed rate Approximately 1.5%–5% Automatic Adjustments Yes Not typically Material Tracking Yes Limited Best For High-accuracy additive control General additive dosing Quick Answer The primary difference between gravimetric and volumetric additive…

  5. What Are 7 Common Resin Conveying Problems and How Can You Solve Them?

    Quick Answer Common resin conveying problems include clogged filters, air leaks, excessive conveying velocity, material fines and angel hair, vacuum receiver issues, material source connection problems, and vacuum pump performance concerns. Identifying and addressing these challenges can help improve material flow, reduce downtime, increase system efficiency, and support consistent processing performance. Resin conveying systems are…

  6. What Is Dew Point and Why Does It Matter in Plastic Resin Drying?

    Quick Answer Dew point is the temperature at which moisture in the air begins to condense into liquid water. In plastic resin drying, dew point is used to measure how dry the process air is. The lower the dew point, the lower the moisture content of the air and the greater its ability to absorb…

  7. How Can Gravimetric Blending Reduce Material Waste?

    Quick Answer Gravimetric blending helps reduce material waste by accurately measuring ingredients by weight and maintaining consistent blend ratios from batch to batch. Because gravimetric feeders typically maintain accuracy within ±1% of the target feed rate, processors can achieve greater control over material usage, recipe consistency, and blend quality. AEC’s BD Series Gravimetric Blenders combine…

  8. Gravimetric Blenders for Regrind Material | BD Series AEC

    Improving Material Control and Closing the Loop in Recycling Reintroducing regrind material into plastics processing is critical for reducing waste and improving material utilization. Handling recycled material, especially hard-to-flow regrind, can create challenges in maintaining consistent blends and stable production. For extrusion and injection molding operations, maintaining material accuracy is essential to achieving consistent product…

  9. Why Temperature Control Is About More Than Holding a Setpoint

    Temperature control is often treated as a simple checkbox in manufacturing operations. If the controller reads the correct setpoint, the process is assumed to be stable. In reality, temperature control is far more nuanced. Processes can technically be “at temperature” while still experiencing instability that affects quality, cycle time, and overall consistency. These subtle variations…

  10. Maximizing Uptime: The Hidden Value of Preventive Maintenance for Granulators

    Keeping your granulator at peak performance protects product quality, stabilizes throughput, and reduces unplanned costs. Preventive maintenance is straightforward but delivers long-term value. This guide explains what to watch, what to maintain, and how AEC can support you with service, training, and OEM parts. Why uptime matters Unplanned downtime often starts small. Dull knives increase…

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